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1,133 case studies
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Complex Discrete Manufacturing with ThingWorx Analytics
Complex Discrete Manufacturing with ThingWorx Analytics
Complex Discrete Manufacturing with ThingWorx Analytics
ThingWorx (PTC)
ABC faced two major issues when utilizing the data collected. One is the size, complexity, and disparity of the data collected would take lot of man-hours to process and evaluate. Two is real-time data cannot be put into use due to the nature of data science analysis.


Industries: Equipment & Machinery
Functions: Discrete Manufacturing
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementPredictive Maintenance
Software:
Services:
New Business Models in Maintenance
New Business Models in Maintenance
New Business Models in Maintenance
Auvesy
Everything that can be automated will be automated, and it is up to us, as people, to learn how to adjust to this development With the advent of the networking of processes and the Industrial Internet of Things, IT has further cemented its place in the production facilities of modern enterprises and is now set to revolutionise the way in which maintenance is approached. The Chamber of Industry and Commerce has its hands full when it comes to making sure that vocational and training concepts both accompany and keep up with these developments. Many employees are anxious, believing that the ongoing digitalisation of the world of work will result in greater job insecurity; a general misconception which regrettably continues to abound. The fact that digitalisation is set to provide both new opportunities and challenges, and that not every workplace is in danger, is often conveniently overlooked in the surrounding hype. It’s as if history is due to repeat itself every time any major industrial revolution occurs. Production workers begin to fear for their jobs and fear of change in the workplace remains high. Nevertheless, production is subject to constant change and we must all learn to adapt. Today, it is IT, in the wake of the IIoT, which stands to replace traditional rosters and blackboards. What’s more, the advent of employees directly communicating with machines via speech in order to reset them is also fast approaching. Voice-control has already gained general acceptance, but an even greater degree of trust in technology is required. If no changes are made to the way you work, the sudden advent of digitalisation may make it appear as though things are out of place or even missing. That isn’t to suggest that there was a time in which IT didn’t exist in the realm of production; such a statement wouldn’t be true, as evidenced by the fact that, in times past, maintenance staff spent an inordinate amount of time making their rounds accompanied by a programmer’s notebook, which had different editors to program components and helped to facilitate communication between human and machine. Nevertheless, the fact remains that the networking of processes continues to generate considerable uncertainty. Customised production The introduction of online marketing has resulted in a large percentage of industrial production being tailored to fit the customer. Affiliate marketing allows you to find out much more about your customers, their behaviour as consumers, and the underlying motives that drive their decision making. Thus, in certain sectors, it no longer makes sense to produce products, place them in storage units, and then wait until they are sold off. Instead, it is becoming the norm to make predictions according to customer decisions or trends. By using information gathered from CRM systems, customer feedback and digital sales statistics, it is possible to determine the colours, form, and features that a customer would desire a future product to have. It is also possible to produce products in such a way that the targeted customer immediately purchases them, thus resolving the need to store the products away until such a time as they are sold. Customised production places high demands on maintenance. Common topics that are frequently brought up in addition to classical and continual improvement processes include: - Preventive Maintenance - Corrective Maintenance - Condition-related maintenance The umbrella term ‘predictive maintenance’ is often used to encompass the topics listed above. Predictive maintenance is a strategy that is based on real-time data taken from production. It permits you to quickly recognise and respond to problems or results which were not visible in the past, but which are now, thanks to new advances in technology (e.g. condition monitoring), immediately detectable. What does the process of networking involve? When surveying a newly digitalised production hall for the first time, the first difference that one notices is that a specific IP address has been assigned to all automated devices connected to the network, which allows for data to be received and sent. These automated devices can be completely different from each other. It does not matter. What does matter (where plant or machine controllers are involved) is the PLC (programmable logic controller). A digital network topology looks as such: sensors, drives, and actuators move things around; robots weld, solder, press and pack; and HMI/SCADA systems supervise the processes. Then there are presses, drills, machine tools, milling processes, and much more. Generally, there is a different editor used to program each type of automated device type. There are very few uniform standards when it comes to software editors and thus automation engineers cannot use the same software to program a wide range of devices. Visual programming languages in DIN EN 61131-3 are regulated, however, each editor has its own special features and they are seldom compatible. Editors continue to be further developed if only for the purpose of continuously updating them to support current operating systems. Software developers are eager to offer their customers ongoing updates, the reason for which lies in the fact that customers do not have any reason to pay for software editors that have reached the end of their development. They will only pay for new developments. For maintenance staff, this trend necessitates them to undergo constant further training in order to understand and implement the latest functions and features brought out by the software developer. In that regard, it is interesting to note that, even as the number of people present in the production hall continues to decline, the number of maintenance staff continues to grow. This stands in stark contrast to the hype about the human factor becoming an obsolete element when it comes to production; on the contrary, the human factor will continue to grow in importance, especially when it comes to fixing unplanned malfunctions and errors that may occur to the complex machines and systems during production. All visions involving the future state of digital production thus have one thing in common and that is the fact that people will continue to play a vital role: the ability to understand the complex connections between numerous machines, controllers and programs, will continue to be a sure-fire guarantee of success.


Industries: Automotive
Functions: Maintenance
Capabilities: Data Acquisition & ManagementPredictive MaintenanceRemote Access & Control
Hardware:
Software:
Services:
Premium Appliance Producer Innovates with Internet of Everything
Premium Appliance Producer Innovates with Internet of Everything
Premium Appliance Producer Innovates with Internet of Everything
Cisco
Sub-Zero faced the largest product launch in the company’s history:It wanted to launch 60 new products as scheduled while simultaneously opening a new “greenfield” production facility, yet still adhering to stringent quality requirements and manage issues from new supply-chain partners. A the same time, it wanted to increase staff productivity time and collaboration while reducing travel and costs.


Industries: Equipment & Machinery
Functions: Product Development
Capabilities: Overall Equipment Effectiveness
Hardware:
Software:
Services:
Taking Oil and Gas Exploration to the Next Level
Taking Oil and Gas Exploration to the Next Level
Taking Oil and Gas Exploration to the Next Level
Intel
DownUnder GeoSolutions (DUG) wanted to increase computing performance by 5 to 10 times to improve seismic processing. The solution must build on current architecture software investments without sacrificing existing software and scale computing without scaling IT infrastructure costs.


Industries: Energy
Functions: Quality Assurance
Capabilities: Data Acquisition & ManagementOverall Equipment Effectiveness
Hardware:
Services:
Remote Temperature Monitoring of Perishable Goods Saves Money
Remote Temperature Monitoring of Perishable Goods Saves Money
Remote Temperature Monitoring of Perishable Goods Saves Money
Digi
RMONI was facing temperature monitoring challenges in a cold chain business. A cold chain must be established and maintained to ensure goods have been properly refrigerated during every step of the process, making temperature monitoring a critical business function. Manual registration practice can be very costly, labor intensive and prone to mistakes.


Industries: Transportation
Functions: Logistics & Warehousing
Capabilities: Facility Climate Control
Hardware:
Software:
Services:
System 800xA at Indian Cement Plants
System 800xA at Indian Cement Plants
System 800xA at Indian Cement Plants
ABB
Chettinad Cement recognized that further efficiencies could be achieved in its cement manufacturing process. It looked to investing in comprehensive operational and control technologies to manage and derive productivity and energy efficiency gains from the assets on Line 2, their second plant in India.


Industries: Chemicals
Functions: Process Manufacturing
Capabilities: Energy ManagementOverall Equipment Effectiveness
Hardware:
Software:
Services:
Improving Asset Health Information
Improving Asset Health Information
Improving Asset Health Information
National Instruments
Unexpected downtime costs industries billions of dollars each year, and the challenges of aging assets combined with many experienced professionals at or near retirement age have companies looking at the promises of IoT technology for answers.


Industries: Equipment & Machinery
Functions: Maintenance
Capabilities: Asset Tracking & MonitoringOverall Equipment EffectivenessPredictive Maintenance
Hardware:
Software:
Services:
Industry 4.0 and Smart Manufacturing
Industry 4.0 and Smart Manufacturing
Industry 4.0 and Smart Manufacturing
Bright Wolf
A potent innovator of filtration technology, the company had little experience with information technology, and no in-house expertise for bringing digital products to market. The company needed an information technology partner with deployment experience spanning industrial hardware, protocols, and the cloud to assist in their journey to becoming a connected products solution provider.


Industries: Construction & Buildings
Functions: Maintenance
Capabilities: Asset Tracking & MonitoringOverall Equipment EffectivenessPredictive Maintenance
Hardware:
Software:
Services:
Secure Production Data, Secure Business
Secure Production Data, Secure Business
Secure Production Data, Secure Business
WIBU-SYSTEMS
The textile industry is one of the pioneer sectors in the rise of truly globalized supply chains. Fashion brands or high-tech fabric makers often operate a globally dispersed business, with designers far away from the actual production of their creations. ZSK Stickmaschinen GmbH stands as a critical lynchpin in that global system, as invaluable and much-coveted designs and production data pass through its high-tech design tools and embroidery machines – an alluring target for product pirates and more ruthless actors on the grey market.


Industries: Equipment & Machinery
Functions: Product Development
Software:
Vestas: Turning Climate into Capital with Big Data
Vestas: Turning Climate into Capital with Big Data
Vestas: Turning Climate into Capital with Big Data
IBM
Making wind a reliable source of energy depends greatly on the placement of the wind turbines used to produce electricity. Turbulence is a significant factor as it strains turbine components, making them more likely to fail. Vestas wanted to pinpoint the optimal location for wind turbines to maximize power generation and reduce energy costs.


Industries: Construction & Buildings
Functions: Maintenance
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementOverall Equipment Effectiveness
Hardware:
Software:
OneWireless Enabled Performance Guarantee Test
OneWireless Enabled Performance Guarantee Test
OneWireless Enabled Performance Guarantee Test
Honeywell
Tata Power's power generation equipment OEMs (M/s BHEL) is required to provide all of the instrumentation and measurement devices for conducting performance guarantee and performance evaluation tests. M/s BHEL faced a number of specific challenges in conducting PG tests: employing high-accuracy digital communications for instrumentation, shortening setup and dismantling time, reducing hardware required, making portable instrument setup, avoiding temporary cabling work and the material waste costs


Industries: Energy
Functions: Maintenance
Capabilities: Asset Tracking & MonitoringOverall Equipment EffectivenessQuality Assurance & Control
Hardware:
Software:
Services:
Real-time Monitoring and Unified Management  Platform for PV Plant
Real-time Monitoring and Unified Management  Platform for PV Plant
Real-time Monitoring and Unified Management Platform for PV Plant
Advantech
As PV power plants continue to increase, centralized management and information integration become thorny problems.Enterprise PV systems mainly supply power for their own needs and may sell excess power to the power company whereas Photovoltaic (PV) power plants specialize in solar energy collection and then feeding the energy into the grid.To transmit the data of the PV systems wired or wireless networks can be used. However, wireless networks have the advantage of flexibility and are the best choice for those who want quick deployment.Taking into account the requirements of wider coverage and long-distance transmission, the existing fiber-optic networks had many shortcomings ie high cost, complicated wiring and long construction period, and it may also have been necessary to excavate walls, drill holes, embed wires, or even destroy the original building structure. After evaluation, the Juli Group decided to adopt an easy installation and easy expansion wireless network system for early completion of this project.


Industries: Energy
Functions: Maintenance
Hardware:
Software:
Services:
Protecting a Stadium from Hazardous Materials Using IoT2cell's Mobility Platform
Protecting a Stadium from Hazardous Materials Using IoT2cell's Mobility Platform
Protecting a Stadium from Hazardous Materials Using IoT2cell's Mobility Platform
IoT2cell
There was a need for higher security at the AT&T Stadium during the NFL draft. There was a need to ensure that nuclear radiation material was not smuggled inside the stadium. Hazmat materials could often be missed in a standard checkpoint when gaining entry into a stadium.


Industries: Equipment & Machinery
Functions: Quality Assurance
Hardware:
Software:
Rolls Out Second-Gen Automotive Switch with BroadR-Reach
Rolls Out Second-Gen Automotive Switch with BroadR-Reach
Rolls Out Second-Gen Automotive Switch with BroadR-Reach
Broadcom
Carmakers are facing the next wave of automotive connectivity. Cars will extend their reach, tapping our homes, talking to nearby cars and connecting to myriad other devices. New challenge is to meet bandwidth demands.


Industries: Automotive
Functions: Product Development
Capabilities: Asset Tracking & MonitoringData Acquisition & Management
Hardware:
Software:
The Power of Virtual Reality becomes Real in Japan
The Power of Virtual Reality becomes Real in Japan
The Power of Virtual Reality becomes Real in Japan
Dell Technologies
To ensure business continuity in the event of an outage, AW Engineering (AW-E) wanted to upgrade the virtual desktop infrastructure (VDI) environment to the latest technology and build in a high level of redundancy.


Industries: Automotive
Functions: Quality Assurance
Capabilities: Data Acquisition & ManagementData Visualization
Hardware:
Software:
Services:
Automation of the Oguz-Gabala-Baku water pipeline, Azerbaijan
Automation of the Oguz-Gabala-Baku water pipeline, Azerbaijan
Automation of the Oguz-Gabala-Baku water pipeline, Azerbaijan
Siemens
The Oguz-Gabala-Baku water pipeline project dates back to plans from the 1970’s. Baku’s growth was historically driven by the booming oil industry and required the import of drinking water from outside of the city. Before the construction of the pipeline, some 60 percent of the city’s households received water for only a few hours daily. After completion of the project, 75 percent of the two million Baku residents are now served around the clock with potable water, based on World Health Organization (WHO) standards. The 262-kilometer pipeline requires no pumping station, but uses the altitude differences between the Caucasian mountains and the capital to supply 432,000 m³/d to the Ceyranbatan water reservoir. To the people of Baku, the pipeline is “the most important project not only in 2010, but of the last 20 years.”


Industries: Equipment & Machinery
Functions: Maintenance
Capabilities: Asset Tracking & MonitoringInfrastructure Access & SecurityPredictive Maintenance
Hardware:
Software:
Services:
Engaging Fans at one of the Largest Stadiums in the USA
Engaging Fans at one of the Largest Stadiums in the USA
Engaging Fans at one of the Largest Stadiums in the USA
Sirqul, Inc
Engaging and delighting fans has become the number one priority. However, the identity and behavior of fans within the stadium have been impossible to detect until Sirqul. Furthermore, standalone mobile apps historically have only seen a 5-30% penetration rate, thus leaving venues with poor data, insights and little interaction with the fan itself.This large stadium was looking for a set of recommendations to improve the fan experience, increase revenue and optimize operational efficiency based on this never seen before data.  


Industries: Construction & Buildings
Functions: Logistics & Warehousing
Hardware:
Software:
Services:
Davenport Energy Reduces Idle Time by 80% with FleetOutlook
Davenport Energy Reduces Idle Time by 80% with FleetOutlook
Davenport Energy Reduces Idle Time by 80% with FleetOutlook
CalAmp
Davenport Energy was looking for a way to better track and manage their large, diverse fleet of vehicles by delivering real-time data and providing the ability to track, locate and manage their drivers while out in the field.


Industries: Transportation
Functions: Logistics & Warehousing
Capabilities: Asset Tracking & MonitoringOverall Equipment Effectiveness
Hardware:
Software:
Services:
Machine Condition Monitoring for a Caribbean Resort
Machine Condition Monitoring for a Caribbean Resort
Machine Condition Monitoring for a Caribbean Resort
Advantech B+B SmartWorx
A Caribbean resort has numerous buildings spread out across a scenic campus. One of the company's most important concerns is reliable air conditioning, as guests will be very upset if they are uncomfortable. Downtime is not an option. But if air conditioning equipment fails completely - a compressor, for example - the replacement has to be shipped in from another country at an inflated price. the resort realized that closely monitoring their equipment would enable preventative maintenance, and greatly extend the useful life of their air conditioning systems. But how do you monitor things like pumps and compressors when they have no network interface and they are scattered across a very wide area?


Industries: Equipment & Machinery
Functions: Maintenance
Capabilities: Overall Equipment EffectivenessPredictive Maintenance
Hardware:
Software:
American Eagle Achieves LEED with GE LED Lighting Fixtures
American Eagle Achieves LEED with GE LED Lighting Fixtures
American Eagle Achieves LEED with GE LED Lighting Fixtures
General Electric (GE)
American Eagle Outfitters (AEO) was in the process of building a new distribution center. The AEO facility management team decided to look at alternate options for lighting layout that could provide energy and maintenance savings. AEO would need a full-time maintenance employee just to replace burned-out fluorescent tubes.


Industries: Energy
Functions: Maintenance
Capabilities: Energy Management
Hardware:
Services:
Improving Production Line Efficiency with Ethernet Micro RTU Controller
Improving Production Line Efficiency with Ethernet Micro RTU Controller
Improving Production Line Efficiency with Ethernet Micro RTU Controller
MOXA
Moxa was asked to provide a connectivity solution for one of the world's leading cosmetics companies. This multinational corporation, with retail presence in 130 countries, 23 global braches, and over 66,000 employees, sought to improve the efficiency of their production process by migrating from manual monitoring to an automatic productivity monitoring system. The production line was being monitored by ABB Real-TPI, a factory information system that offers data collection and analysis to improve plant efficiency. Due to software limitations, the customer needed an OPC server and a corresponding I/O solution to collect data from additional sensor devices for the Real-TPI system. The goal is to enable the factory information system to more thoroughly collect data from every corner of the production line. This will improve its ability to measure Overall Equipment Effectiveness (OEE) and translate into increased production efficiencies. System Requirements • Instant status updates while still consuming minimal bandwidth to relieve strain on limited factory networks • Interoperable with ABB Real-TPI • Small form factor appropriate for deployment where space is scarce • Remote software management and configuration to simplify operations


Industries: Equipment & Machinery
Functions: Maintenance
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementOverall Equipment Effectiveness
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Embracing Business Success in Real Time
Embracing Business Success in Real Time
Embracing Business Success in Real Time
SAP
· Increase control over growing Big Data to improve business decisions · Manage data for 28,000 biotechnology stockkeeping units in the fields of microbiology, molecular biology, animal cell cultures, plant tissue cultures, and lab ware for laboratory chemicals · Accelerate report generation and analysis with real-time data


Industries: Chemicals
Functions: Maintenance
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementOverall Equipment Effectiveness
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Powering Smart Home Automation solutions with IoT for Energy conservation
Powering Smart Home Automation solutions with IoT for Energy conservation
Powering Smart Home Automation solutions with IoT for Energy conservation
Saviant
Many industry leaders that offer Smart Energy Management products & solutions face challenges including:How to build a scalable platform that can automatically scale-up to on-board ‘n’ number of Smart home devicesData security, solution availability, and reliability are the other critical factors to deal withHow to create a robust common IoT platform that handles any kind of smart devicesHow to enable data management capabilities that would help in intelligent decision-making


Industries: Construction & Buildings
Functions: Maintenance
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The Kellogg Company
The Kellogg Company
The Kellogg Company
Amazon Web Services
Kellogg keeps a close eye on its trade spend, analyzing large volumes of data and running complex simulations to predict which promotional activities will be the most effective. Kellogg needed to decrease the trade spend but its traditional relational database on premises could not keep up with the pace of demand.


Industries: Other
Functions: Maintenance
Capabilities: Data Acquisition & ManagementOverall Equipment Effectiveness
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Advanced Elastomer Systems Upgrades Production
Advanced Elastomer Systems Upgrades Production
Advanced Elastomer Systems Upgrades Production
Emerson
In order to maintain its share of the international market for thermoplastic elastomers AES recently expanded its Florida plant by adding a new production line. While the existing lines were operating satisfactorily using a PROVOX distributed control system with traditional analog I/O, AES wanted advanced technology on the new line for greater economy, efficiency, and reliability. AES officials were anxious to get this line into production to meet incoming orders, but two hurricanes slowed construction.


Industries: Chemicals
Functions: Maintenance
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementOverall Equipment Effectiveness
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Asset Management helps NASCAR Drive Down Costs
Asset Management helps NASCAR Drive Down Costs
Asset Management helps NASCAR Drive Down Costs
Schneider Electric
Hendrick Motorsports wanted to coordinate information across 6 warehouses, track usage of approximately 150 components on each car and get the system up and running within four months.


Industries: Automotive
Functions: Quality Assurance
Capabilities: Data Acquisition & ManagementInventory Management
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Carmaker Holds the Keys to Network Security
Carmaker Holds the Keys to Network Security
Carmaker Holds the Keys to Network Security
Huawei
FAW-Volkswagen Automotive Company (FAW-VW) required a high number of communication terminals due to its rapid development. FAW-VW also faced challenges in security management, IT Operation and Maintenance (O&M) costs, and employees work efficiency. FAW-VW needed terminal security protection with reliable access control and user rights management and comprehensive network protection.


Industries: Automotive
Functions: Discrete Manufacturing
Capabilities: Infrastructure Access & Security
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SML Intelligent Inventory Solutions
SML Intelligent Inventory Solutions
SML Intelligent Inventory Solutions
Microsoft
SML Intelligent Inventory's customers, some retail and supply chain businesses wanted a cost-efficient way to improve their inventory management so that they can increase their revenue.


Industries: Transportation
Functions: Logistics & Warehousing
Capabilities: Data Acquisition & ManagementInventory ManagementOverall Equipment Effectiveness
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Unite Set For 10% Energy Reduction Thanks To Eseye Shoebill
Unite Set For 10% Energy Reduction Thanks To Eseye Shoebill
Unite Set For 10% Energy Reduction Thanks To Eseye Shoebill
Eseye
Unite Students needed to find out where and when the most energy was being expended, so they could better devise strategies to reduce energy consumption. Key to this plan was a monitor that wasn’t intrusive to the business or the residents and that didn’t require releasing staff to take meter readings.


Industries: Construction & Buildings
Functions: Maintenance
Capabilities: Asset Tracking & MonitoringEnergy ManagementFacility Climate Control
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Data Capture for Afghanistan Forces
Data Capture for Afghanistan Forces
Data Capture for Afghanistan Forces
Eurotech
Electronic equipments on the field of Afghanistan provided information on the status of the vehicle and to identify potential threats surrounding it to the British Force. The monitoring and interpretation of this data requires robust and sophisticated digitization for data capture and communication.


Industries: Transportation
Functions: Product Development
Capabilities: Infrastructure Access & Security
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