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6 case studies
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IoT Applications and Upgrades in Textile Plant
IoT Applications and Upgrades in Textile Plant
IoT Applications and Upgrades in Textile Plant
Advantech
At any given time, the textile company’s manufacturing facility has up to 2,000 textile carts in use. These carts are pushed from room to room, carrying materials or semi-finished products. Previously, a paper with a hand-written description was attached to each cart. This traditional method of processing made product tracking extremely difficult. Additionally, making sure that every cart of materials or semi-finished products went to its correct processing work station was also a problem. Therefore, the company desired an intelligent solution for tracking assets at their factories. They also wanted a solution that would help them collect process data so they could improve their manufacturing efficiency.


Industries: Equipment & Machinery
Functions: Process Manufacturing
Capabilities: Asset Tracking & MonitoringCybersecurityData Acquisition & Management
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Fire Alarm System and Remote Monitoring Sytem
Fire Alarm System and Remote Monitoring Sytem
Fire Alarm System and Remote Monitoring Sytem
Advantech
Fire alarm systems are essential in providing an early warning in the event of fire. They help to save lives and protect property whilst also fulfilling the needs of insurance companies and government departments.Fire alarm systems typically consist of several inter-linked components, such as smoke detectors, heat detector, carbon monoxide, manual call points, sounders, alarm and buzzer. The fire alarm system should give immediate information in order to prevent the fire spread and protect live and property.To get maximum protection a shoe manufacturer in Indonesia opted for a new fire alarm system to monitor 13 production sites spread over 160 hectars. Although the company had an existing fire alarm system, it could not be monitored remotely.It was essential that the new system would be able to be monitored from a central control room. It needed to be able to connect to the existing smoke detector and manual call point. Information should be easily collected and passed on to the Supervisory Control and Data Acquisition (SCADA) system. Furthermore, the system should have several features such as alarm management, auto reporting, being connected to many client computers without additional cost, and run 24/7 without fails. The company also needed a system which could be implemented without changing the architecture of the existing fire alarm system.


Industries: Construction & Buildings
Functions: Quality Assurance
Capabilities: Data Acquisition & ManagementEnvironmental Health & SafetyRemote Access & Control
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Greenhouse Intelligent Monitoring and Control Solution
Greenhouse Intelligent Monitoring and Control Solution
Greenhouse Intelligent Monitoring and Control Solution
Advantech
Farming Orchids is the most successful form of precision farming in Taiwan, and also the most exported flower. Orchids need a specific temperature and humidity conditions to grow and bloom, and its flowering time may not be in line with market demands, so the price collapses when there is overproduction. Therefore, some farmers began to import automated greenhouse control systems for breeding and forcing, which not only improves quality, but also effectively controls the production period and yield to ensure revenue. In 2012, an orchid farmer built a Forcing Greenhouse of about 200 pings (approximately 661 Square Meters) in Tainan, Taiwan. The system integrator adopted Advantech’s APAX-5000 series programmable automation controllers to build the control platform, coupled with Advantech WebAccess HMI/SCADA software, to achieve cloud monitoring. The staff of the orchid field can monitor important data anytime via smart phone, iPad, and other handheld devices, and control the growth and flowering conditions. System requirements: In the past, most environmental control systems of orchid greenhouses in Taiwan used PLCs (Programmable Logic Controller) with poorscalability and control, and could not be connected to the Internet formonitoring from the cloud. For advanced database analysis and networking capability, the PC platform must be adopted. Therefore, PAC Systems (Programmable Automation Controller) with both PLC programming capabilities andPC functions is a better choice.The environmental control of the Orchid greenhouse switches on and off devices like fan, shade net, cooling/heat pump, liquid flow control, water-cooling wall etc. It is controlled by a control panel of electric controllers, and is driven by a motor, to adjust the greenhouse temperature, humidity, and other environmental conditions to the set parameters.


Industries: Mining
Functions: Process Manufacturing
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementRemote Access & Control
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Controlling and Monitoring Tobacco Plants in China
Controlling and Monitoring Tobacco Plants in China
Controlling and Monitoring Tobacco Plants in China
Advantech
Without the aid of computers, calculating production volume in a tobacco plant is troublesome and error-prone. PC-based monitoring systems that automatically collect production data and keep records can greatly improve in-factory logistics management and machinery maintenance. Combined with the use of networking communications, a Manufacture Executive System (MES) can be developed to improve the overall management of the factory. Our customer is a branded tobacco producer in China. When they came to Advantech, their production lines were already automated with the deployment of Programmable Logic Controllers (PLCs). However, they were still dependent on manual labor to count the amount of cigarettes and other materials, and their engineers had to manually check and record the data-logs stored in the PLCs to produce analyses for repair and maintenance purposes. But with Advantech’s PC-based monitoring machines, installed next to manufacturing machines, related data is shown on touch screens and transmitted to the control center, helping to reduce errors and improve management efficiency.


Industries: Chemicals
Functions: Process Manufacturing
Capabilities: Data Acquisition & ManagementOverall Equipment EffectivenessRemote Access & Control
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Convenience Store Energy Saving Application
Convenience Store Energy Saving Application
Convenience Store Energy Saving Application
Advantech
Since electricity costs keep on rising, the bills for convenience stores keep on increasing and unfortunately it’s difficult for convenience stores to raise their prices to maintain the same profit margins. Variable overheads are difficult to budget for and give accountants a headache, therefore one convenience store chain in Thailand has decided to redress the balance and put themselves in chargeof power generation by installing solar panels in their stores.Our customer wanted to reduce their energy costs by at least 10 percent and having installed solar panels in their store locations they needed to be able to send the power to where it was needed and when it was needed. Since the stores are open for 24 hours and it’s onlysunny forroughly 12 of those, it was essential that the power distribution to the lighting and refrigeration units was managed efficiently.


Industries: Construction & Buildings
Functions: Maintenance
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementEnergy Management
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Improving Building Comfort and Energy Savings
Improving Building Comfort and Energy Savings
Improving Building Comfort and Energy Savings
Advantech
During the energy crisis of the 1970’s there was a sea-change in the building industry when it paid more attention to the idea of conserving energy and introduced the terms Building Management System (BMS) and Building Automation System (BAS). Continuing rising energy prices and carbonreduction issues have also further spurred the development and deployment of BMS in recent years. However, the early systems were bulky, not user friendly, unreliable, and very expensive. With the advent of computerization, BMS analog signals became digitized so as to be communicated over long distance as well as facilitating the building management process these issues became less.Due to the multiple many management functions and wide range of expertise, modern BMS is quite complex. Successful building management not only needs to link to a multitude of devices but also take account of the suitability of the software for the intended application. Equipped with a web browser-based software package for human-machine interfaces (HMI) and supervisory control and data acquisition (SCADA) which provides automated, centralized and unattended management with a high degree of electronic accuracy, the BMS can fully control the building’s mechanical and electrical equipments and thus effectively monitor energy consumption so that it provides a comfortable, safe and secure environment.Property management is facing various and complex challenges and reducing operating costs have become increasingly important for building owners. As a result, a growing number of new and refitted buildings are being designed to use less energy and focus on the building’s performance. A System Integrator was helping a builder implement advanced BMS for its newest construction project in a creative park in Asia. The construction, a 14-storey building with four underground floors, covers an area of nearly one hundred thousand square meters and contains three distinct sectors - shopping mall, hotel guest room floors and office floors. In order to provide optimal energy management, this BMS needed to be capable of monitoring and controlling a variety of facilities, including air conditioning, power system, plumbing system, fire system, ventilation, elevator, lighting, garden watering and so on. Meanwhile, using one system with an adequate number of nodes in a main control room to manage three different places was a key requirement but each place had to have their own dedicated system and can be controlled independently without mutual interference so as to saving the implementation costs. Due to the need to monitor many areas, there would be tens of thousands of detection points, and the new system also needed to offer remote control capabilities so that building managers or patrol staff can view the status of various facilities in real-time and deal with issues using handheld or mobile devices.


Industries: Construction & Buildings
Functions: Maintenance
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementEnergy Management
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