A Caribbean resort has numerous buildings spread out across a scenic campus. One of the company's most important concerns is reliable air conditioning, as guests will be very upset if they are uncomfortable. Downtime is not an option. But if air conditioning equipment fails completely - a compressor, for example - the replacement has to be shipped in from another country at an inflated price. The resort realized that closely monitoring their equipment would enable preventative maintenance, and greatly extend the useful life of their air conditioning systems. But how do you monitor things like pumps and compressors when they have no network interface and they are scattered across a very wide area?
Federal law requires pipeline operators to monitor areas where large numbers of people reside or gather within close proximity to their pipelines. These high consequence areas (HCAs) are classified based on nearby structures, population density, and business use. HCA designations impact the pipe’s maximum allowable operating pressure (MAOP), size, and inspection requirements.
“For us to maintain low costs and high customer satisfaction while providing improved response times, we need a better, faster way to resolve issues beyond dispatching onsite technicians,” explains Mark Hessinger, Executive Director of Worldwide Service at Gerber Scientific. Gerber faces a continuous need to train new personnel as they are brought into the service organization. A change in strategy for service allows Gerber to build a stronger technical support organization and a more efficient process to bring new field service engineers up to speed. “We have a lot of tenured employees in North America and Europe,” observes Hessinger. “In seven years, the loss of man years will accelerate, so we need to retain product knowledge before it becomes a greater issue and impacts our customers.” Hessinger and his team realized that they needed a solution to remotely connect to their products and identify, diagnose, and resolve issues. Ideally this would happen before their customers even become aware of a problem, reducing the dispatch of onsite technicians or improving first-time fix rates when onsite visits are required. By collecting data from their products deployed in production, the company could begin addressing the aging workforce issue by capturing and retaining information. Collecting information on consumables and parts could automate consumable resupply, optimize spare parts inventory, and enable Gerber to provide true preventive maintenance. “We do not have mean time between failure data because we don’t know how many hours our customers are actually using our products,” says Hessinger. “Some customers use our products a few hours a day, while others use them 24/7. Obtaining actual usage data will help us better plan our spare parts and the consumables required for run times.” Other capabilities identified to help build a business case for their initiative included minimizing product downtime, automating software patch distribution, offering value-added services, providing engineering with product usage data, and delivering remote training on product capabilities for distributors and new technicians.
At Jaguar Land Rover, vehicles physically move around the facility for testing, configuration setting, rework and rectification, leading to a longer search time to get each vehicle to its next process facility. The main goal is to minimize the vehicles' dwell time between end of line and the delivery chain which was previously a manually intensive process. Jaguar Land Rover's goal was to build on the success of an earlier RFID project and improve the efficiency of delivering vehicles to meet dealer orders.
Unmanned weather stations play an essential role in the effort to analyze and predict the world's ever-changing weather patterns. The unmanned stations collect and store large amounts of weather data and then download the data at regular intervals to a back-end host for analysis and long-term storage. The computing device housed in the weather station must be robust enough to work continuously for long periods of time while exposed to a wide range of temperatures. It should also be able to collect readings from various sensors that use different data transmission protocols, and have the capability to store large amounts of data.
Since electricity costs keep on rising, the bills for convenience stores keep on increasing and unfortunately it’s difficult for convenience stores to raise their prices to maintain the same profit margins. Variable overheads are difficult to budget for and give accountants a headache, therefore one convenience store chain in Thailand has decided to redress the balance and put themselves in chargeof power generation by installing solar panels in their stores.
Our customer wanted to reduce their energy costs by at least 10 percent and having installed solar panels in their store locations they needed to be able to send the power to where it was needed and when it was needed. Since the stores are open for 24 hours and it’s onlysunny forroughly 12 of those, it was essential that the power distribution to the lighting and refrigeration units was managed efficiently.
Recently a university in Taiwan was experiencing dramatic power usage increases due to its growing number of campus buildings and students. Aiming to analyze their power consumption and increase their power efficiency across 52 buildings, the university wanted to build a power management system utilizing web-based hardware and software. With these goals in mind, they contacted Advantech to help them develop their system and provide them with the means to save energy in the years to come.
The key business challenges are: - Effective prevention of derailments - Reduction of oil spills on railroad transportation of crude oils - Alerts to first responders depending on material carried - Public safety answering points (PSAPs) and State Emergency Response Commissions (SERCs) need to know the schedule, load, and location - Flawless communication between PSAPs and first responders
There are simple, measurable parameters that can be used to predict when a machine will need maintenance. Comparing like temperature vibration, and current use to historical readings will raise a red flag if the newer numbers exceed acceptable parameters. So a local system integrator installed the Wzzard Intelligent Sensing Platform from Advantech B+B SmartWorx. The Wzzard platform creates a complete connectivity stack between sensors at the network edge and applications at the network core or in the cloud. It uses two pieces of IoT technology to do so; wireless Intelligent Edge Nodes and Spectre Network Gateway. The Wzzard Intelligent Edge Nodes connect to new or pre-existing industry standard senors, read their data and wirelessly transmit it to the Spectre Network Gateway. Every node has routing capabilities, so they are able to form extremely reliable, highly scalable, self-sustaining wireless mesh networks. Individual nodes need not be within wireless range of the gateway, as they can route the data across fellow nodes until it reaches its destination. The Spectre Network Gateway then provides secure network connectivity via either wired Ethernet or cellular data connections, with automatic failover. Attaching industry standard sensors to the air conditioning equipment, and attaching those sensors to Wzzard nodes turned each piece of equipment into a node on a modern network.
OmniEarth’s High Consequence Area offering automatically monitors changes within the pipeline corridor, allowing pipeline operators to minimize the cost and effort required to maintain regulatory standards. In this new HCA product, OmniEarth combines imagery based change detection algorithms, zoning information, and tax data in a cost-effective, cloud-based portal. Flexible tools, automatic notifications, and mobile accessibility make it easy to for operators to see areas with relevant changes and share data with field teams to streamline their integrity management process.
To get to market quicker, Hessinger and his team decided to buy a solution rather than build one. By choosing PTC® Axeda® software, Gerber was able to quickly implement their smart solutions. “We chose PTC Axeda because their Softwareas-a-Service (SaaS) solution would get us to market fast,” says Hessinger. “We felt confident that we could connect to a range of products while ensuring safety, security, and compliance.” Gerber Scientific uses PTC Axeda software to drive its next-generation service delivery model, branded as GERBERconnect™. Gerber Technology is the first to offer the GERBERconnect solution, initially rolling out the offering to customers of their GERBERcutter ® XLc7000 and Z7 automated cutting machines. GERBERconnect enables Hessinger’s team to monitor its customers’ machines and detect problems before they interrupt production. GERBERconnect enables Gerber’s cutters to “call home” when potential errors are sensed. Gerber technicians then remotely and securely access a customer’s system for further proactive fault detection and troubleshooting.
Zebra's Vehicle Tracking and Management System (VTMS) expanded Jaguar Land Rover's existing real-time locating system (RTLS) implemented for the material replenishment system to support the new vehicle tracking management system. At about 50 key points, Zebra WherePort exciters send messages to the tags to send out a signal to 1 of 130 wireless Zebra WhereLAN location sensors, which record the exact time a tag is passing a specific location.
Protocol Conversion and Front-end Data Processing The data collected by a typical unmanned weather station includes temperature, rainfall and snow accumulation, air pressure, humidity, and ultraviolet intensity. One of the tasks that the UC-7420 unit must handle is protocol conversion, since there is no guarantee that the devices collecting the weather data all use the same protocol. In addition, the UC-7420 can be used to do preliminary data processing before downloading data to the central computer. MOXA's UC-7420 is ideally suited for these tasks, since the user can easily embed a C program that is custom written for the devices used at the station. If future changes involve adding or removing devices, the programmer simply needs to modify the C code, recompile it, and then download the executable program over the network to the UC-7420 unit. Connecting to the Network and the Internet In addition to being programmable, the UC-7420 also offers users an array of connection options. To begin with, data entering the serial ports from attached sensors can be processed and then forwarded through one or both of the dual Ethernet ports to the LAN. One of the serial ports can also be connected to a V.90 or GPRS modem for PPP connections, and a PCMCIA port is available for installing a wireless LAN card for 802.11b/g networks. By including multiple connection options in the UC-7420's design, user's gain the flexibility needed to connect from virtually anywhere. Combinations of connection types can also be used to provide redundancy. For example, if unavoidable network problems cause an interruption in service, the user can connect by modem. CompactFlash Storage Space One of the dilemmas faced when creating a "small" computer is how to provide users with adequate storage space. For unmanned applications, it is best if the storage device does not contain moving parts. Although hard drives may seem to last forever for day-to-day use, we cannot make this assumption for continuous use at remote locations. The UC-7420 overcomes this problem by providing a CompactFlash slot. If needed, flash memory cards with storage capacity of up to several gigabytes can be used to store data until it is convenient to transfer the data to a central computer.
To manage the distribution of power, the customer implemented a building automation system using BASPro software installed on a DDC controller. By using a touch panel computer, with WebAccess installed on a 10.4” touch panel computer, the power can be controlled as necessary.
BASPro is a programming software package suitable for building automation application, perfectly integrating with BAS-3500 Series DDC Controller (Direct Digital Controller). BASPro features rich function blocks like mathematical calculation, dataconversion, logic operation, alarm, eventand timer, and control algorithm (PID, Ramp, ON/OFF switch control). Moreover, BASPro also provides many BA domain function blocks, such as scheduler, HVAC calculation and sequential control, which are commonly used in building applications. Developers can benefit from savingdevelopment timeby the function blocks. Engineers can developapplications on their computer. After the application program is complete, it canbe downloaded to the BAS-3500 series through Ethernet. Then BAS-3500 series becomes a standalone controller since it can execute the program by itself. Besides, BASPro delivers simulation function that you can observe the program execution situation before the program is downloaded to the BAS-3500 series.
WebAccess is a browser based SCADA software that is used to graphically control and monitor the data from the BAS-3024 and ADAM-4055 remote IO modules attached to the cooling units and the lighting. It is installed on a TPC-1071H touch panel computer. The TPC -1071H is a 10.4” SVGA TFT LED LCDIntel Atom Dual-core D525 that includes WindowsXP embedded and WebAccess.
The EKI-2525/2528 supports a Fast Ethernet solution. The power is a 12 ~ 48 VDC redundant input design, and is secured with a double protection mechanism: Power Polarity Reverse Protect and an Overload Current Resetable Fuse. The former tolerates reverse power wiring while the later secures the system from overload currents. Asthe power supply turns normal, EKI-2525/2528 will automatically get back to work. Each port of EKI-2525/2528 has 2 LED’s to show the link status transmission speed and collision status. It also provides a relay output for an eventalarm.In theevent of a power failure,the built-in LED willactivate the alarm to notify administrators. Engineers can simply verify the hardware status by checking the LED, and have troubleshooting easy and quick. EKI-2525/2528 comes with compact metal housing that rates IP30 to help against from dusty industrial environments.
BAS-3520 is a standalone programmable controller specially designed for building automation (BA) applications. Designed as a typical DDC(Direct Digital Controller), BAS-3520 delivers various of onboard I/O including universal input, analog output, digital input and digital output, providing flexible options to satisfy versatileapplication requirements. It also features powerful BASPro programming tool for engineers to quickly develop their application. BASPro delivers many function blocks suitable for BA application, such as scheduler, HVAC calculation, sequential control, PID control, alarm, and event. Its compact size makes it an ideal solution tofulfill BA installation environment. Connected to the controller are BAS-3024 Remote IO module and ADAM-4055 modules.
The BAS-3024 expansion I/O modules can be stackedonthe DDC controller, or can serve as remotestandalone I/O modules through an RS-485 network. These expansion I/O modules add both scalability and flexibility to Advantech BAS-3000 solutions. Like the DDC, I/O expansion modules can be programmed using the BASPro programming tool.The ADAM-4055 offers 8-ch. isolated digital inputs and 8-ch. isolated digital outputs for critical applications. The inputs accept 10~50 Vvoltage, and the outputs supply 5~40 VDC opencollector. Consideredto be user-friendly. The ADAM-4055 is also builtwith LED indicator for easy status reading.
To create a power management system across 52 campus buildings to monitor and improve the management of power consumption, and guarantee efficient energy usage. The ability to monitor power consumption at each building in real-time, forecast power demands, adjust power consumption, and improve power management. Take advantage of the features of their network to create a power consumption inquiry system.To create a real-time display system to show the power use conditions in each building, in order to push forward and advocate power saving around the whole campus.
The power monitoring computer workstation uses WebAccess HMI tocollect data and show status.The system is used to analyze and compare the data and then take appropriate action to reduce power consumption and save energy. In order to ensure that the data will not be lost when there is no network connection, BAS-3520 DDC Controller is connected to digital multimeter. Then data can be stored temporarily on local computer and will be uploaded when the connection is resumed to ensure the integrity of data.
Synapt’s team developed the end-to-end Connected Railroad solution that sends alerts along with preventive measures to first responders, departments in charge. It makes use of several sensors, including accelerometers, gyroscope, seal lid openers, and motion sensors.
A Caribbean beach resort.
Gerber Technology, a business unit of Gerber Scientific, Inc., develops and manufactures the world’s leading brands of integrated software and hardware automation systems for the sewn products and flexible materials industries. These systems automate and significantly improve the efficiency of information management, product design and development, and pre-production and production processes. The company offers specialized solutions to a variety of end-user markets including apparel, aerospace, transportation interiors, furniture, composites, and industrial fabrics.
Jaguar Land Rover Limited is a British multinational automotive company headquartered in Whitley, Coventry, United Kingdom, and a subsidiary of Indian automaker Tata Motors. Its principal activity is the design, development, manufacture and sale of vehicles bearing the Jaguar and Land Rover (including Range Rover) marques.
Convenience store chain in Thailand
A Taiwan university
The customer is a major US emergency service provider controlling the 9-1-1 service to US as well as global citizens for more than 30 years. The end customers include US wire-line, wireless, VoIP carriers, municipalities, and over 3000 public agencies.
|Solution Maturity||Mature (technology has been on the market for > 5 years)||Emerging (technology has been on the market for > 2 years)||Emerging (technology has been on the market for > 2 years)||Emerging (technology has been on the market for > 2 years)||Emerging (technology has been on the market for > 2 years)||Mature (technology has been on the market for > 5 years)||Mature (technology has been on the market for > 5 years)||Mature (technology has been on the market for > 5 years)||Emerging (technology has been on the market for > 2 years)|
Viechle models, destinations, tasks
|Original Full Case Study|| Open in new tab|| Open in new tab|| Open in new tab|| Open in new tab|| Open in new tab|| Open in new tab|| Open in new tab|
|Youtube Video ID|
|Use Cases||Machine Condition Monitoring||Structural Health Monitoring (SHM)||Process Control & Optimization (PCO)||Vehicle Telematics||Process Control & Optimization (PCO)||Building Automation and Controls (BAC)||Building Energy Management System (BEMS)||Process Control & Optimization (PCO)|
Real-time access to data, such as machine condition data, through a remote dashboard.
Cost Savings - Provides up to 75% cost savings by reducing human error and effort compared to other HCA monitoring methods (aerial, UAV collection, manual inspections, data processing)
Real Time Monitoring of machines
Increased Efficiency in the consistent flow of the process
Reduced field service visits in Australia, China, Europe, and the United States
Employee Efficiency - Manpower needed to search for vehicles in the yard or to check the status of a vehicle is reduced which increases employee efficiency.
Multiple connection options for greater networking versatility. Maintenance personnel can monitor from a remote location
Regular notifications with shipment information to rail carriers, departments in charge, and county officials
Data analytics not only detects failures, it predicts failures. Correspondingly, alert levels are set to provide real-time text messages or email notifications of thresholds exceeded.
Streamlined Results - Keeps all relevant compliance data in one convenient location
Decreased Downtime due to early detection of possible machine failure
Predictive Maintenance with alert systems
Resolved issues to avoid downtime before customer is even aware
Total Cost of Ownership - Total cost of ownership is lowered due to reduction in inventory carrying cost and better utilization of space.
Programmability gives system integrators infinite possibilities. No fan, no hard drive design for longer MTBF. CompactFlash slot for adding gigabytes of storage space
Effective prevention of derailment
Diminished downtime and related costs.
Data Analytics - Easily configurable data views and tools to display only the most relevant information for your team
Data Aggregation for studying patterns and calculating the OEE.
Regionalized and reduced overall inventory levels. Ensured next-day part delivery.
Full-fledged dashboard with infrastructure, weather, and shipment information with GIS data
Improved first-time fix rate by 5%
Return on Investment (ROI) is less than 9 months.
|Hardware||WherePort IVWHERENET TAG|
|Software||Axeda Machine Cloud|
IoT Snapshot: Hardware
|Processors & Boards|
|Sensors & Actuators|
|Devices & Equipment|
IoT Snapshot: Software
|Software as a Service|
|Platform as a Service|
|Infrastructure as a Service|
IoT Snapshot: Service
|Construction & Buildings|
|Equipment & Machinery|
|Logistics & Warehousing|