“Well before it went live, we had worked out a clear plan for exactly how we were going to use the new versiondog versioning and data management software from AUVESY,” says Michael Mrugalla, who works in process automation at the Mainz plant. “We also had to think about what backups really meant for us. With all our field devices, control programs, drive systems, programming languages, file formats and software applications, we needed to know precisely what we have to back up in case a breakdown (e.g. a power outage) stops production. Because the whole point of making a backup is to be able to recover data quickly and easily when something goes wrong and continue working as if nothing had happened. But that means more than simply restarting production, it also means we need to be able to pick up where we left off with our ongoing process maintenance and optimisation.” It was particularly important to Nestlé that their backup strategy be built around a sin-gle continually active and universally appli-cable solution. And they wanted it to maintain a centralised backup of all the data necessary for both recovery and further development for all devices and all related projects (i.e. every piece of hardware and software). And the programs actually running on controllers need to correspond precisely with the data on the server. If not, the reason must be easily identifiable and the valid version always available to be reloaded onto the device.
These are serious concerns, especially if blockchains are to usher in the kind of post-industrial revolution that its advocates are predicting. Most of us can’t even protect our passwords, much less our private keys; the idea of integrating a corporation with thousands of employees with a high-tech blockchain seems about as realistic as training a cow to trade derivatives.
Best Buy wanted to quickly develop and deploy apps to achieve business goals. Also, create apps that are scalable and low-maintenance.
Prior to EVRYTHNG's services, it was considered an unavoidable and unsolvable problem to to rapidly test and scale applications to deliver traceability, transparency, authenticity and reward tokens to customers through distributed ledger technology (DLT).
In 2016, Kevin Stoddard, a managing partner, had a problem. InControl’s customers required sensors on several equipment distributed across multiple sites and locations. To accomplish this, InControl needed a cost-effective solution fast. They also needed this solution to be intuitive for the equipment owners, highly secure, and broadly capable of delivering custom analytics to clients around the world.
When complex systems are developed for a customer and commissioned with a particular delivery state, a data management system can make it easier to archive commissioned versions and track subsequent changes made by the customer.
WIN-911’s partner product ALERT is a key element in the Supervisory Control and Data Acquisition (SCADA) system “FabView” from Air Liquide. Air Liquide is the second largest supplier of industrial gasses in the world. This SCADA alarm notification system is specifically designed to monitor, among other things, the distribution of gas in a semiconductor manufacturing plant located in Dresden Germany. Like most operations of its type, this facility can’t afford much downtime in its distribution facility. If ALERT detects a leak in a pipeline, the system evaluates how severe the leak is and transfers the data back to the central site or home office. Once the information is back in the main office, the SCADA alert system then transcribes the data into understandable messages to which employees can respond appropriately.
The researchers know from past experience that some banks do take security of their mobile applications seriously. These are the banks the researchers work with on a daily basis. Given no application in the sample set achieved an A or B rating, it emphasises how much in the minority these banks are.
Fuel delivery has always had some built-in inefficiency. Like most fuel and lubricant distributors, Retif Oil & Fuel followed a keep full model when restocking fuel tanks and was spending too much money topping off customer fuel tanks and making emergency deliveries. Without an accurate view of customer fuel stocks it was impossible to determine who needed fuel or how much they actually needed.
Four years ago, when we got AUVESY’s versiondog, we decided to use the software for both data management and versioning. This meant we were able to introduce standardised central data storage, a fully automatic backup system (including backup of desired values), version management with detailed change detec-tion, easily comprehensible documentation for quality management, and, as a result of clear user management, optimal coordination between members of staff. And with versiondog, it works as well in practice as it did in the plan. ”Before versiondog, when something went wrong in automated production, finding the cause was a highly stressful job. One big reason for that was the amount of time that it took. The exact amount varied depending on the project concerned. But, as Mrugalla describes it, where program validation was required then anything between a day and a week could be lost. It was particularly important to find out who was the last per-son to have worked on a program. If that was known, then their programming device could be accessed and the problem fixed. But this was a difficult process and usually meant that full-efficiency production was significantly interrupted. And that was a very awkward situation for a plant as important as Nestlé in Mainz, because it is here that Nescafé is produced for export to around 40 countries. The factory also produces the cocoa drink Nesquik.
One new device may bring companies a half-step closer to a blockchain for industrial use. Filament has introduced the Blocklet, a penny-sized hardware dongle that will allow businesses to interface their equipment with blockchains. According to a statement from the company, the device “is designed to interact with multiple blockchains natively, giving businesses a way to attach secure hardware to their existing IoT machines allowing them to transact with each other directly.”
Best Buy used Google App Engine as their development platform, which allowed them to relaunch their original application in only 11 weeks with roughly half the original development resources.
Thanks to the EVRYTHNG Blockchain Integration Hub consumer product brands now have more choices to harness the capabilities — think, provenance or loyalty — of different blockchains while keeping data in a scalable and enterprise-ready digital identity and data management platform.
“Consumer product brands are eager to use a mix of blockchains during a product’s lifecycle, ranging from supply chain to provenance to loyalty use cases. Gaining visibility across all of these blockchains creates a significant challenge for brands,” said Dominique Guinard, CTO & Co-founder, EVRYTHNG. “In a world where blockchain solutions appear on a daily basis, rather than reinventing the wheel, we developed the EVRYTHNG Blockchain Integration Hub as a scalable way to test and connect to multiple blockchains. The EVRYTHNG platform acts as a data aggregator and intelligence and analytics layer between the different blockchain solutions — adding to the feature set available to customers.”
To demonstrate our solutions’ features, IoT Systems created a serverless infrastructure and dashboard to remotely monitor vacuum pumps on-site at semiconductor customer and deliver that valuable data and alerts to equipment owners. Our SenseQ gateway and SenseQ cloud infrastructure were integrated with InControl’s Smart Sensors to securely and reliably transfer data from behind an enterprise firewall to the cloud via Amazon Web Services (see Figure 1). Additionally, SenseQ provides quick, secure device provisioning, and scales easily for new equipment. The solution also includes dynamic thresholds for sensor and alarm types, defined by the SenseQ Engine, to differentiate routine warnings from critical failures. Finally, to meet changing customer needs, we built a configurable dashboard template with visualized equipment data. Equipment owners and operators can use the dashboard from their smartphone, tablet, or PC and receive alarms via in-dashboard notifications, email, or SMS.
Schauer uses versiondog primarily for the versioning and archiving of customer projects. "Basically, complex logistics systems are developed for the customer and commissioned with a certain delivery state," Schauer explains. "versiondog compresses the versions and ensures that older versions do not get lost." In the past, archiving was a laborious task involving various combinations of numbers and letters. Now the intelligent data manager takes care of this automatically. As an interesting aside, versiondog only saves the changes, so the volume of data is kept to a reasonable level. "This is all particularly useful when customers also have access to the source code during a project," reveals Schauer. The Watchdog allowed Knapp to carry out online/offline comparisons at all times. "Whenever the customer made changes, we always knew about it," says Schauer. The option to directly compare programs also means that versiondog can rescue data in no time at all. When components fail, the system enables controlled and reliable restoration without delay. The data either remains on-site on the company's own servers or in a cloud environment. At Knapp, the data is stored on internal servers that are backed up on a regular basis. "This means that only Knapp and the customer have access to the data," says Schauer. [PLCs: The following devices are integrated] 3S CODESYS (Beckhoff TwinCat, WAGO, ELAU, Hitachi, Indramat), AEG, B&R Automation Studio, GE Proficy ME*, IBHsoftec S7 for Windows, IBHsoftec S5 for Windows, Mitsubishi GX Works2, Phoenix Contact, Pilz, Rockwell Automation RSLogix5, Rockwell Automation (RSLogix500, RSLogix5000), Schneider Unity, Schneider Concept, Schneider Modsoft, Siemens STEP 7, Siemens STEP 7 TIA, Siemens STEP 7 S7 for Windows, Siemens STEP 5, Siemens Simotion
New European regulations are putting more requirements on organisations to keep their customers’ data safe. The basis of the requirement is that the customer owns their data and an organisation “borrowing” that data has a duty of care over the information and needs to use “state of the art” security to keep customer data from fallings into unauthorised hands. Any lapses in that duty can result in large fines (up to €20m or 4% of turnover, whichever is higher).
After deploying the iTank solution, which runs on a secure, scalable, and robust IoT Platform, Retif personnel and customers can now view tank levels and alerts in the iTank Management Portal.
“The application is color-coded, so they simply look at the customers approaching the 25% full mark. This makes deliveries easy because they can pull up all of the deliveries in a designated area and just service those customers that meet a certain threshold in a geographic region, saving time, money and increasing efficiencies.”
The deployment expanded across more tanks in Retif’s seven state coverage region. To date, Retif has deployed thousands of tank monitors, many of which were installed by Retif personnel.
At the Nestlé plant in Mainz, Germany, a clear strategy for the use of versiondog versioning and data management software was developed before implementation; no more backing up to USB sticks; huge time savings thanks to versiondog.
Blockchain based users of Blocklet
Best Buy, a multinational retailer of consumer electronics, home office products, entertainment software, appliances and related services.
Businesses with digital consumer product brand.
InControl Engineering is an innovative solutions company specializing in the design and integration of smart sensors for manufacturing in numerous industries.
From beta tester to satisfied user – Graz-based company Knapp AG has been using versiondog for data management since 2009. And now the “digital watchdog” will also be used at the company's other locations in Leoben and Sweden.
Mobile financial payment providers.
Retif Oil & Fuel
|Solution Maturity||Mature (technology has been on the market for > 5 years)||Emerging (technology has been on the market for > 2 years)||Cutting Edge (technology has been on the market for < 2 years)||Cutting Edge (technology has been on the market for < 2 years)||Mature (technology has been on the market for > 5 years)||Emerging (technology has been on the market for > 2 years)||Cutting Edge (technology has been on the market for < 2 years)||Mature (technology has been on the market for > 5 years)|
SCADA alert system then transcribes the data into understandable messages to which employees can respond appropriately.
|Original Full Case Study|| Open in new tab|| Open in new tab|| Open in new tab|| Open in new tab|| Open in new tab|| Open in new tab|| Open in new tab|| Open in new tab|| Open in new tab|
|Youtube Video ID|
|Use Cases||Machine Condition Monitoring||Asset Lifecycle Management (ALM)||Asset Health Management (AHM)Machine Condition Monitoring||Process Control & Optimization (PCO)||Machine Condition Monitoring||Process Control & Optimization (PCO)||Predictive Maintenance (PdM)||Perimeter Security & Access Control ||Structural Health Monitoring (SHM)|
Data recovery, when necessary, is much quicker than before versiondog.
The Blocklet is a bit like a hardware wallet, targeted and marketed for Industrial IoT use. In short, the Blocklet attempts to do for industrial blockchains what the Ledger and Trezor do for ‘consumer’ applications such as Bitcoin and Ethereum.
The app can now handle any amount of traffic, without maintenance.
Increased food traceability (EVRYTHNG with OriginTrail) – public & immutable provenance data about raw materials, sustainability, farming methods, etc.
Improved situational awareness of predictive maintenance requirements
The parallel server licence means that company locations in Leoben and Sweden will soon follow suit. Whether in Sweden or Austria, it does not matter to the Watchdog. He keeps an eye on everything and makes sure no data gets lost.
If ALERT detects a leak in a pipeline, the system evaluates how severe the leak is and transfers the data back to the central site or home office
It is not recommended to build security solutions in-house; rely on a proven solution that gets exposed via their broad install base, and has teams dedicated to securing mobile applications.
The development process that led to the current version and the results that were produced along the way can also be clearly followed. So it is easy to see which version worked best.
Instead of having to navigate the maze of block explorers and private keys, the tiny device can be simply plugged into a computer’s USB ports to interact with data on multiple blockchains.
Dramatic time and cost savings in app development, which has led to the creation of many more apps across other business units.
Improved product authenticity (EVRYTHNG with Tierion and OriginTrail) – products are given unique digital identities at the point of manufacture providing a link to immutable data about factory, production, distribution and intended market.
Lowered costs for all parties
Every worker has their own personalised access, simply by using their Windows username and password.
ALERT system saves countless hours of investigation by allowing employees to know exactly what is wrong when they pick up the phone
It is important to plan ahead so that the risk is reduced and a remediation plan is in place to minimise any fallout both in terms of image and PR but also technically.
Filament believes that devices like the Blocklet will play a key role in the “Industrial Internet of Things,” a growing ecosystem of smart, internet-enabled manufacturing technologies, whose economic influence is expected to exceed $12 trillion by 2030.
Since Best Buy discovered that it can launch new apps in a matter of weeks with only one or two developers, the development team has launched more than ten other web applications on Google App Engine, including:
BBY Scan: A QR-code generator that allows users to manage QR codes through various URLs, and routes the requests accordingly.
BBY Offer: A real-time app that captures offer data from other systems and manages and uploads offers. It works with various web and mobile apps.
Universal View: An app that recognizes the site visitor’s device format (mobile, laptop, tablet, etc.) and adjusts the site view accordingly, with no lag time.
More desireable consumer rewards (EVRYTHNG with BLOCKv) – Consumers purchase a product and scan the digital code (e.g., in an augmented reality game) leading to product registration and the possibility of digital rewards as blockchain tokens.
Securely and reliably transmit data between equipment, sensors, and owners' devices
Device binding is a technique to lock an instance of the mobile application to a particular phone. This stops the application being cloned. It also helps control access to back-end servers as user credentials can be locked to a given device.
90% time-savings when it comes to repair a process
At Knapp, versiondog now monitors some 1,429 projects with over 5,720 versions – and this is just with their initial licence.
Countless hours of investigation
Retif has reduced the number of unnecessary deliveries by 48%, resulting in a net total in return-on-investment of over $10,000 per month in delivery expenses alone.
If something goes wrong in the distribution facility, someone with the ability to act is going to know about it quickly
|Hardware||Kalewa NB-Iot smart lock|
|Software||versiondog||Google Cloud IoT Core ||EVRYTHNG IoT Platform||versiondog|
|Tech Partners||Filament||INSIDE Secure|
IoT Snapshot: Hardware
|Processors & Boards|
|Sensors & Actuators|
|Devices & Equipment|
IoT Snapshot: Software
|Software as a Service|
|Platform as a Service|
|Infrastructure as a Service|
IoT Snapshot: Service
|Construction & Buildings|
|Equipment & Machinery|
|Logistics & Warehousing|