Sparks Dynamics 协助 Atlas Container 获得 15,000 美元的 BGE 能源回扣
技术
- 分析与建模 - 大数据分析
- 功能应用 - 远程监控系统
适用行业
- 包装
适用功能
- 离散制造
用例
- 建筑能源管理
客户
阿特拉斯集装箱
关于客户
45 年来，Atlas Container 一直致力于制造瓦楞包装和展示产品。产品包装必须适应旨在保护和维护我们的环境的新的可持续发展目标。 Atlas Container 自豪地致力于
挑战
ReMASTER 压缩空气监控系统于 2015 年安装。该系统能够持续监控压缩空气系统参数，并将该信息传输到云服务器，Atlas Container 人员、工业诊断和 Sparks Dynamics 可以访问该服务器。这些信息被收集到一个数据库中，该数据库可以导出到 Excel 电子表格或使用 Sparks Dynamics ViewMaster 软件以图形方式显示。平均每年的压缩空气电费估计约为 116,000 美元。这是基于每千瓦时 0.091 美元的增量 / 千瓦时电费和估计的 1,279,200 千瓦时压缩空气能耗。压缩空气系统节能措施 (ECM) 的实施阶段包括： • 识别和修复压缩空气泄漏 • 了解每台制造机器的压缩空气使用情况，并在机器不再处于生产模式时安装截止阀 •识别压缩空气的误用，包括排气、文丘里管和冷却场景 • 了解系统压力要求和使用点压力调节的潜在安装。
解决方案
ECM 前后系统监测已证实，实施 ECM 每年可节省超过 20,000 美元。压缩空气消耗量减少了 20%，当周末没有生产时，现在关闭压缩机。压缩机的 VSD 控制允许有效的调节以匹配负载。安装了露点监测器，以确保干燥机和清理设备正常工作并为工厂提供清洁干燥的空气。安装了 Modbus 接口模块，现在也允许将压缩机面板信息流式传输到云端。已开发出可在数据流上持续运行并确保系统保持高效性能范围的分析。
收集的数据
Air Quality (PMI), Energy Consumption Rate, Installation Diagnostics, Leakage, Pressure
运营影响
数量效益
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